Mining condition:River sand type tin mining rear the river.
Our company design turn key process plant for 5000 tons per day.
After use our equipments the customer get high grade tin ore from very low grade.
The Tin mining process flowchart as below,
Our factory produce both sawtooth way jig and hydraulic radial jig, we produce different size jigs for different process capacity from 1 ton per hour to 300 tons per hour per set.
Our jig machine is widely used for concentrating / separating heavy mineals sand, gold and diamond mining, tin (cassiterite), ilmenite, hematite, iron ore, zircon and rutile sand, barite, manganese, tungsten, chromite etc..
1). Traditional Sawtooth Way Jig
| Jig separator belongs to gravity-based equipments, which can separate mineral based on differing of specific gravity. Saw-tooth wave jig is mainly consist of three parts: Main frame, driving set and jigging chamber. The device is suitable for sorting ferrous and nonferrous metals, chemicals, construction and metallurgical aspects of experimental research. |
Working Principle Of Jig Machine
| Jigs a kind of energy saving gravity equipment development and improved on the basis of traditional jigs according to the the oretic layering law of jig beds. Their jigging pulsation curves take the shape of sawtooth waveform which gets the ascending water to travel more rapidly than the descending water. The ascending time is short while the descending time is long. The problem that the ascending descending water flow and action time produced by sine wave and pulsation wave are the same is solved. The looseness of bed is strengthened and suction function is alleviated so that the heavy ore grains in the minerals are able to precipitate fully and the sorting ratio ability and recovery rate of equipment are largely improved. |
Specification of traditional sawtooth way jig
| Model | Chamber | Maximum Feeding size(mm) | Water added m3/t | Pressure of water Mpa | Capacity t/h | Motor power kw | Dimension mm | Weight kg | |
| shape | area(m2) | ||||||||
| JT0.57-1 | Ladder | 0.57 | 6 | 1-3 | >=0.5 | 1-2.5 | 1.5 | 1550x780x1530 | 610 |
| JT1-1 | Ladder | 1.04 | 10 | 1-3 | 2-4 | 2.2 | 2270x1110x1890 | 900 | |
| JT1.5-2 | Rect | 1.53 | 10 | 1-2 | 3-8 | 3 | 3200x1550x2050 | 1520 | |
| JT2-2 | Rect | 2.28 | 10 | 1-3 | 4-8 | 3 | 3225x1550x2050 | 1640 | |
| JT3-1 | Ladder | 3.3 | 10 | 1-3 | 6-10 | 5.5 | 3180x2000x2600 | 3260 | |
| JT4-2 | Rect | 4.33 | 30 | 1-3 | 10-15 | 7.5 | 3600x1850x2600 | 4600 | |
| JT5-2 | Ladder | 4.86 | 10 | 1-3 | 10-15 | 7.5 | 3600x2000x2600 | 4500 | |
| JT1.5-2S | Rect | 1.53 | 30 | 1-3 | 3-8 | 1.5x2 | 3200x1550x2050 | 1590 | |
| JT2-2S | Rect | 2.28 | 30 | 1-3 | 4-8 | 3x2 | 3225x1550x2050 | 1700 | |
| JT3-2S | Rect | 3 | 30 | 1-3 | 6-15 | 5.5x2 | 3560x2030x2600 | 3260 | |
| JT4-2S | Rect | 4.33 | 30 | 1-3 | 10-20 | 4x2 | 3600x1850x2600 | 4660 | |
| JT5-2S | Ladder | 4.86 | 30 | 1-3 | 10-20 | 5.5x2 | 3600x2000x2600 | 4700 | |
| JT6-3S | Rect | 6 | 30 | 1-3 | 15-30 | 7.5x2 | 4600x2000x2600 | 5900 | |
2). Hydraulic Radial Jig
Descriptions
Hydraulic radial jig has been widely used as roughing separation equipment to select ore such as alluvial gold, tin, diamond, tungsten, manganese and hematite.
Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute.
Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.
Advantages and Characteristics
- Big capacity, less land occupation, wide recover range on size
- High concentrating ratio and high recovery
- Easy to install, operate and maintain
- The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling
- Saving water 60-70% and saving power 55% than the ordinary jig
- The pulsation speed very easily adjusted by the regulator
- Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.
| Chamber | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| Jigging area (m3) | 9.9 | 13.2 | 16.5 | 19.8 | 23.1 | 26.4 | 29.7 | 3.3 | 36.3 | 39.6 |
| Stroke (mm) | 20. 25. 30 | |||||||||
| Frequency of stroke (r/min) | 50-85 | |||||||||
| Feeding size (mm) | <25 | |||||||||
| Make-up water (m3/t) | 1-3m3/ton of ore | |||||||||
| Make-up water pressure (MPa) | ≥0.10 | |||||||||
| Capacity (t/h) | 50-75 | 66-100 | 78-125 | 100-150 | 116-175 | 132-197 | 150-200 | 166-245 | 182-270 | 200-300 |
| Driving motor (Kw) | 5.5 | 7.5 | 7.5 | 7.5 | 11 | 11 | 11 | 15 | 15 | 22 |
| hydraulic power unit (Kw) | 0.55 | |||||||||
| Weight (kg) | 6000 | 8000 | 10000 | 12500 | 14200 | 15800 | 17500 | 18000 | 19200 | 21000 |
Our company & Customers Visiting
Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
--- PRE-SALE SERVICE ---
1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
3. Design and provide the complete processing flowchart;
4. Design & manufacturer products according to clients' demands.
--- AFTER-SALE SERVICE ---
1.Pre-check and test the products before delivery;
2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
3.Trace the status of the shipping until the products received;
4.Prepare required documents to let clients pass custom clearance;
5.Dispatch experts to carry out below service on site:
1) Installation & debug of the machinery
2) Train the first-line operators & technical personnel
3) Carry out any other service clients may need
6. Provide technical exchanging & spare parts for life-long term
--- ONE STOP SOLUTION ---
1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.
FAQ
Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.
A:1). What type is the mining? Is it rock stone? or it is sand?
2). If rock stone,What is the general particle size(mm) of the raw ore?
3). What is the handling capacity(tons per hour) you plan to work with?
4).What is the elements of the raw ore? How much percent % of each minerals?
Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?
A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.
Q: How long is the warrenty of your equipments? Does your company supply the spare parts?
A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.
Q: If i need the complete mineral processing line. is Gelin able to help us build it?
A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.
Welcome to visit our factory in your free time!
